short-circuit tests for electrical safety and high power

Prove di Corto Circuito per la Sicurezza Elettrica - INTEK

INTEK S.p.A., an independent testing and measurement laboratory founded in 1994, has advanced infrastructure specifically dedicated to high-energy testing. Thanks to its ACCREDIA accreditation (No. 00855) and collaboration with prestigious international institutes such as ACAE/LOVAG, INTEK is a cornerstone in electrical safety testing. The use of proprietary technologies and the technical team’s thirty years of experience guarantee manufacturers traceable measurements and authoritative test reports for global product certification.

Performance Validation Under Extreme Fault Conditions

The validation of a high-power component requires an experimental simulation that faithfully reproduces the energy released during a real-world fault on the power grid. By applying high currents in fractions of a second, it is possible to observe the mechanical response of the support structures and the effectiveness of the electric arc quenching systems. This laboratory approach is not limited to verifying compliance but provides designers with objective data on the dynamic behavior of materials, allowing them to optimize safety margins and prevent catastrophic accidents in the target installations.

Topics Covered

Short-Circuit Dynamics

The video illustrates the operational phases of a short-circuit test, highlighting the technological complexity required to manage and measure ultra-high-energy events in fractions of a second:

  • Dynamic Behavior: observation of the mechanical response and electrodynamic stresses acting on components during the current peak.

  • Electric Arc Management: verification of the effectiveness of arc suppression systems and the enclosure’s ability to contain the released energy without failure.

  • Rapid Acquisition: monitoring of energy transients via synchronized digital measurement chains with high sampling frequencies.

  • Integrity Verification: Post-test analysis of the stability of insulating supports and the continued compliance with safety requirements following extreme stress.

Regulations and Reference Standards

The INTEK laboratory performs type tests and short-circuit resistance tests in accordance with the main international standards for the industrial, civil, and energy sectors:

  • EN IEC 60947 (serie): Performance, closing, and breaking capacity tests on industrial switching and protection equipment.
  • EN IEC 61439 (serie): Verification of short-circuit withstand capability of low-voltage switchgear and busbar systems.
  • EN IEC 60898 / 61008 / 61009: Testing of circuit breakers and residual current devices for household and similar use..
  • UL 508: Specific tests for the introduction of industrial components into the North American market.
  • Special Specifications: Testing according to third-party specifications or customer requirements, including mathematical studies for power factor calculation.

Below is a complete table of all standards we handle and the corresponding tests that can be performed in the laboratory. The table allows you to quickly filter standards by code or test type.

Come viene eseguito un test di corto circuito - INTEK
List of available tests – use the “Search” box to look for standards or tests.
Reference standardTest Description
Prove di corto circuito
fino a 20 kA 3F+N 480 Vac
fino a 10kA 800 Vac
fino a 5 kA 1000 Vdc
Prove di prestazione in corto circuito secondo:EN 60947-1 e parti 2
EN 60898
EN 61008
EN 61009
Prove del potere di chiusura ed interruzione:
EN 60947-1 e parti 2 con forti correnti
Esecuzione prove speciali secondo capitolati cliente o enti terzi
Misure sperimentali su componenti
Generazione di campi magnetici anche in forma impulsiva

Metrological Excellence in Power Testing

A visual overview of the test cells, measurement instrumentation, and power transformer that make INTEK a center of excellence for validating electrical safety and short-circuit withstand capability.

High-Power Infrastructure: The 7.5 MVA Transformer

INTEK’s strategic asset in the high-power sector is a dedicated power supply system based on a 7.5 MVA transformer. This infrastructure enables the generation of stable and controlled energy stresses, necessary for the qualification of large components.

The laboratory is capable of delivering:

  • Currents up to 20 kA (3F+N) at 480 Vac.
  • Currents up to 10 kA at 800 Vac.
  • Currents up to 16 kA at 1000 Vdc.

The wide range of voltage and current covers virtually all low-voltage applications, from small DIN-rail components to complex industrial distribution panels.

Continuous Innovation: Digitalization and Data Traceability

Validating phenomena characterized by high dI/dt requires superior metrological precision. INTEK has evolved its measurement systems to offer granular analysis of impulse events:

  • Digitized Acquisition Chain: A high-fidelity system records fast signals and impulse transients, ensuring that each phase of the fault event is documented with minimal distortion.
  • Synchronized Thermal Monitoring: This exclusive technology instantly correlates electrical stresses with the component’s actual thermal behavior, providing a comprehensive analytical picture of the material’s performance under stress.
  • Advanced Control Room: The control room is equipped with a 55-inch monitor that allows customers to follow waveform processing in real time, facilitating immediate analysis of the results together with the laboratory technicians.

At INTEK laboratories, it is also possible to perform electrical safety and low-voltage (LVD) tests.

Frequently Asked Questions (FAQ)

What is meant by the "making and breaking capacity" test?

It is the verification of a circuit breaker’s ability to make or break a short-circuit current without sustaining permanent damage that compromises its safety.

It ensures the stability of test parameters and provides sufficient power capacity to maintain voltage during current peaks, ensuring that the test meets the most stringent requirements of international standards.

Yes, thanks to INTEK’s new synchronized monitoring system, it is possible to analyze the immediate thermal impact that a fault current has on conductive and insulating parts.

Yes. The high-power system also supports experimental measurements of pulsed magnetic fields for specialized applications.

Download service sheet

Download the service brochure INTEK Short-Circuit Testing for Electrical Safety and High Power Applications.

Request Information

INTEK supports the customer at every stage of the process: preliminary analysis, selection of standards, development of the test plan, execution of tests, and preparation of technical documentation.

Contact us for technical advice or a customized quote.