automotive testing: advanced testing solutions

Prove Automotive: Soluzioni di Testing Avanzato - INTEK

INTEK S.p.A., an independent testing and measurement laboratory founded in 1994 and headquartered in Rezzato (BS), supports manufacturers, system integrators, and Tier-1 and Tier-2 suppliers with a comprehensive ecosystem of testing for electrical, electronic, and mechanical components. Thanks to ACCREDIA (No. 00855) accreditation and advanced infrastructure—including anechoic chambers, shock and vibration systems, and climatic chambers—we guarantee reliable results and specialized regulatory support throughout the entire vehicle component supply chain.

Why Automotive Testing Is Strategic

The evolution of the automobile demands increasingly intelligent, miniaturized, and durable components. Any electronic system must demonstrate high electromagnetic compatibility (EMC), resistance to extreme environmental conditions, and mechanical reliability throughout the vehicle’s entire lifecycle. INTEK offers an integrated approach that guides the customer from the definition of the test plan (Qualification Test Plan) through final product qualification.

Our tests are applied to a wide range of critical subsystems, including:

  • Electronic control units (ECUs) and sensors.
  • Charging systems and wireless communication modules.
  • Lighting devices and on-board electric motors.
  • Safety and driver assistance electronics.
Topics Covered
Normative Automotive Gestite - INTEK

Automotive Standards Covered

The laboratory operates in compliance with the main European directives and international technical standards of the sector:

  • Automotive Directives: 2004/104/EC, 2005/49/EC, 2005/83/EC, 2006/28/EC.
  • ISO Standards: ISO 7637-2 (conducted transients), ISO 11452-2 (radiated immunity), ISO 11452-4 (conducted immunity).
  • Automotive Sector: ECE Regulation R10 and CISPR 25.
List of available tests – use the “Search” box to look for standards or tests.
Reference standardTest Description
Direttive
2004/104/CE,
2005/49/CE,
2005/83/CE,
2006/28/CE
Misura di emissione di transitori da parte di unità elettriche elettroniche.
(perturbazioni condotte).
Direttive
2004/104/CE,
2005/49/CE,
2005/83/CE,
2006/28/CE
Immunità  alla radiazione elettromagnetica.
Direttive
2004/104/CE,
2005/49/CE,
2005/83/CE,
2006/28/CE
Immunità  a interferenze transitorie condotte da linee di alimentazione.
Direttive
2004/104/CE,
2005/49/CE,
2005/83/CE,
2006/28/CE
Misura di emissioni elettromagnetiche a banda larga dai veicoli a motore a due o a tre ruote e dalle entità tecniche elettriche o elettroniche.
Direttive
2004/104/CE,
2005/49/CE,
2005/83/CE,
2006/28/CE
Misura di emissioni elettromagnetiche a banda stretta dai veicoli a motore a due o a tre ruote e dalle entità tecniche elettriche o elettroniche.
Direttive
2004/104/CE,
2005/49/CE,
2005/83/CE,
2006/28/CE
Immunità alla radiazione elettromagnetica delle entità tecniche elettriche o elettroniche.

Standards of Excellence and Reliability for the Automotive Industry

The evolution of modern mobility, driven by electrification and Advanced Driver Assistance Systems (ADAS), demands increasingly rigorous testing protocols for every single component. At INTEK laboratories, regulatory theory is transformed into metrological precision: we analyze the behavior of control units and on-board sensors to ensure their full functionality in every operating scenario.

Automotive EMC: Specialization for the Automotive Sector

INTEK possesses well-established vertical expertise in the automotive sector, offering comprehensive test protocols for 12V and 24V components. The laboratory is equipped to evaluate the immunity of electrical and electronic components to radio-frequency electromagnetic fields, operating in strict compliance with ISO 11452 standards. To ensure maximum analytical accuracy, methodologies such as strip-line testing, antenna-based testing, and Bulk Current Injection (BCI) are used.

The analysis of electrical robustness extends to verifying the components’ response to transient overvoltages typical of on-board systems. In this context, INTEK performs “Load Dump” testing in accordance with the international standard ISO 16750-2. Thanks to recognition from various Ministries of Transport, the laboratory is an accredited partner for UN/ECE R10 type approvals, ensuring rigorous monitoring of switching transients and a detailed analysis of conducted and radiated emissions in accordance with the most stringent manufacturer standards.

Validazione Ambientale, Climatica e Meccanica - INTEK

Environmental, Climatic, and Mechanical Validation

In addition to electromagnetic testing, INTEK provides a comprehensive suite of tests to simulate component use under harsh operating conditions:

  • Environmental and Climatic Testing: We use state-of-the-art climatic chambers for rapid temperature changes, thermal shocks, extreme heat/cold, and cyclic humidity, ideal for components intended for the engine compartment or the vehicle exterior.
  • Mechanical and Vibration Testing: We verify resistance to shock and vibration (sinusoidal and random profiles) with shocks up to 80g. Modal analysis is supported by high-speed cameras to study dynamic phenomena in real time.
  • Electrical Testing: We perform tests on electronic units and power modules sensitive to electrical disturbances, including resistance to irregular power supplies.

Thanks to the continuous upgrading of its technological infrastructure, INTEK is now also able to offer the Arizona Dust test for resistance to fine dust..

Frequently Asked Questions (FAQ)

Can INTEK perform tests according to manufacturers’ specifications?

Yes, INTEK is equipped to perform tests required by the manufacturer specifications issued by most automotive manufacturers and by manufacturers of agricultural and industrial vehicles.

Yes, we have a specific case study on automotive sensors, in which we develop custom diagnostic systems using LabVIEW and NI CompactRIO hardware to monitor functionality during environmental stress testing.

It ensures that test data are recognized by the Ministries of Transportation for the official type approval of the component, a crucial step in the marketing of electrical and electronic technical units for vehicles.

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Download the service brochure Automotive Testing di INTEK.

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INTEK supports the customer at every stage of the process: preliminary analysis, selection of standards, development of the test plan, execution of tests, and preparation of technical documentation.

Contact us for technical advice or a customized quote.